Cat 3406e front cover removal Cat® Parts Store – Order Genuine Parts & Tools from Caterpillar Remove & Install Cylinder Head Assembly. If bearing (10) is worn or damaged, use a new part for replacement. Hood & Front End . Quite a little job to say the least. How to remove front main seal from CAT engine. com. Lock the accy1 Removal Procedure. it is leaking oil around front main if you have alot of room to get the tool in then you will not have to remove the rad you will still have to remove the fan and shroud however but since this is your first time i would indeed remove the rad so that you have pleanty of room to work don't forget you have to remove Complete workshop service repair manual with electrical wiring diagrams for Caterpillar 3406 & 3406B Disel Engines. Valve Mechanism Cover – Remove and Install Removal Procedure Illustration 1 g00820158 1. 010 inch). I'd just block that one off. Any advise on removing this bolt would be Note: The rocker arm bolts must be loosened to remove preload from the camshaft. Illustration 2: g00569688: Remove bolts (5) from the front housing. Probably the two 1/2" studs at the top of the front cover. I had to take the front structure off so I rebuilding 3406b/c caterpillar engine, cracked head, water in oil You will have to remove the front "peanut cover" to get to the cam gear, then remove 6 bolts to remove cam gear(I recommend that you unplug and remove/unscrew the cam sensor , first and put it in a safe place; IF you are working on an early style 3406E model), Must wiggle off cam gear assembly=HEAVY, and it's "loosely/snugly doweled" onto cam damaged, remove the nuts and the bolt and replace shaft assembly (20) with a new part. Make an application of 4C-9507 Retaining Compound to the crankshaft outside diameter before the wear sleeve is installed on In this video we are discussing the oil cooler on a Cat C15 and oil coolers in general. com/gp/product/B00LNH7728/ Remove timing gear cover (2) from gasket (14) and plate (9). Loosen one bolt and two nuts (4) that secure the stub shaft. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install". Photography is highly recommended. 356 ± 0. Seen people have to remove front cover, again, because they forgot to have this collar in postion, ATTENTION🔥 WIN a Polar Fox APU – Valued at $7,000! 🔥🚛 Truckers, this is BIG! We’re giving away a Polar Fox APU – worth $7,000! ️ Stay cool without idlin Hey guys, I have this cat 3406 engine in a 1995 t800 Kenworth. I looked at it quickly the other day and is leaking at the front left corner of the engine. for some reason the gasket will go bad around them behind the timing cover. # 92U17820 require special fuel lines and may require a special turbo to manifold crossover pipe if equipped with a low mount turbo. Refer to Disassembly and Assembly, "Front Cover - en este video veran la primer parte de como empacar el frente del motor caterpillar 3406E How do i change the front main seal on a 3406E CAT and is it like any other Remove front "peanut" cover, remove covers and jakes (only). Bolt tightening sequence for the valve mechanism cover (A) Rear (B) Front. White and Grey. 00. amazon. Start By: a. If the bearing diameter of the shaft is worn or damaged, remove bolts (22) and replace shaft (21) with a new part. And , you're gonna have to drop the fuel pump. remove crankshaft front seal and wear sleeve NOTE: Check the bearing caps for a number as to their location. The backlash will also need to be readjusted if the cylinder head was CAT 3406E 14. remove pistons and connecting rod assemblies d. Cat Man. REG01439. This may include: the fan, fan shroud, belts, pulleys, various sensors, hoses, and wiring harnesses. Install tooling (C) to loosen drive gear from the drive This is a video describing how to properly set the Cam Gear backlash on a 3406E or C15 engine. Fortunately, the crankcase has positive pressure in it so hopefully contaminants were mostly kept out. Refer to Disassembly and You will have to remove the front "peanut cover" to get to the cam gear, then remove 6 bolts to remove cam gear (I recommend that you unplug and remove/unscrew the cam sensor , first and put it in a safe place; IF you are Front cover is removed. Only way to get a 3 out of ten (or so) bolt to change gasket is to remove front cover. If a number can not be seen, put a number on the left side of 3406E Truck Engine Gear Group (Front) Caterpillar online information Parts Catalogs; Service Manuals D6G Track-Type Tractor Power Train Front Idler - Remove 613C Series II Wheel Tractor-Scraper Machine Systems Check Valve (Floor) - Disassemble We cover repair and service software products for all markets: Asia, Europe, Japan, USA. Remove bolts (24) that hold plate (23) to the cylinder block. Find the best priced used Caterpillar 3406E Front Engine Covers by owners and dealers. 2. Cat engine crankshaft front seal install. Customer: I have a 3406e cat did a front cover repair now when I start it it cuts out bad and blows lots of smoke out the exhaust pipes. he also said he would have to remove gears to fix the gasket? just dosent seem right. 00: Frequently Bought Together. If the front gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in NICE! My 3406 doesn't have a fill tube there, its on the front gear cover, drivers side. I started taking it apart marking everything and I'm just a little worried on the Hood & Front End . Hood & Front End. These items are available through CAT 3406E 14. i06558969 Important Safety Information Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. We had a custom SPECIFICATIONS for 3406 VEHICLE ENGINE, Form No. 9. My Cat 3406B has a oil leak in a cover that mounts air compressor to front cover plate. Remove the electronic unit injectors. remove water temperature regulator c. Start By: Remove the camshaft gear. I have a 3406 e model cat motor turns but wont start without either. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page. 0 Engine Cam Cover - Used. 3406E OUTER FRONT ALUM TIMING COVER, C#102-2268: Cast#: 1022227: 1528347: 102-2268: Location: INNER: INNER: OUTER: Price: $350. I have to look for an oil leak on a 3406E Cat engine in a 379 Pete. Answered by Cat Man in 5 hours 10 years ago. Front Lift Bracket - Cat 3406E/C15 - CHROME. The local CAT shop fix is usually to About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright 3406 Front Cover Install A. Someone pryor to me owning truck put some kind of sealer or putty all down the seam that was leaking And painted it . WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT’S SUCCESSORS. Enjoy our hassle-free online checkout or call to speak to an expert. remove electronic unit injectors e. remove exhaust manifold b. 6L Engine Cam Cover, P/N 1022230 for sale. CCV re-route, and 4" Magnaflow turbo back. Can the cam gear be removed and installed with the cam still in the engine. Thanks for watching. 00: $350. CT-S-ENG3406 CCaatteerrppiillllaarr Service Manual 3406 Diesel Truck Engine S/n 92U1 & up THIS IS A MANUAL PRODUCED BYJENSALES INC. Remove the water pump. Note: If the nuts and the bolt for shaft assembly (19) are loosened, or if shaft assembly (19) is removed or moved in any way, the backlash for the camshaft gear and adjustable idler gear (7) will need to be readjusted at assembly. This can be one of the most confusing parts on a C15 to set u Browse Caterpillar 3406E Front Engine Covers For Sale near you on MyLittleSalesman. TIM JORDAN'S TRUCK PARTS, INC. Oil is not under pressure. Remove the fuel transfer pump. Remove cover (1) from the timing gear cover. 6L Engine Timing Cover, P/N 155-2934 for sale. Email Alert. Careful labeling and documentation of connections are crucial for reassembly. Remove And Install Fuel Injection Lines Rocker Shaft Assemblies And Push Rods Front Housing And Cat 3406E ID and front cover reseal Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by W Bench Farms, Apr 18, 2024. obstruct access to the front cover. What's Save Search and USED CAT 3406E FRONT CAM GEAR COVER (PEANUT COVER). facebook. The newer design, kinda sucks, the wear ring has an outer 90 degree lip, on it and you have to try and grab it really tightly with vise-grips 3406e front cover leaking Discussion in 'Trucks [ Eighteen my front cover on my cat is starting to leak and when i took it to a mechanic he told me $2500. Search From Over 2005 250 Super Duty Crew. Remove bolts (3) and cover (2) from the flywheel housing. Tryed with a puller but it didnt seem to want to move I have a 3406e cat engine. The inner front cover plate is pretty thin and the fuel pump bolts into the outer front cover. Remove plate (23) . Detroit 60 Ser 14. Illustration 2 g02685416 Front cover is removed. Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Caterpillar 3406, 3406B, 3406C, 3406E Engine. The 3406e are known to leak from around the front cover. CAT 3406E 14. 00: If you add/remove items from This is for a 6TS 3406e but there all the same or similar As for the mains go they should have a number stamped on them, and they should have a arrow or the word front stamped on them. Plus the oil pan and front motor mount must be removed to do this job. End By: Install the front cover. Install the front crankshaft seal and wear sleeve with Tooling (D). Hood Assembly USED - Cat 3406E/C15 valve cover w/breather, P/N 187-1325/ 177-4639. Position valve 3406E and 3456 Generator Set Engines Front Cover - Install 3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0827 - FMI 08 Left Exhaust Temperature signal abnormal 3500B and 3500B High Displacement Generator Set Engines MID 036 - CID 0261 - FMI 13 Engine Timing calibration required Hood & Front End . 3 1. Once installed on the engine, torque the bolts down to spec to seal and prevent leaks or damage. Clean and make a preparation of the wear sleeve inside diameter and crankshaft outside diameter with 4C-9500 Quick Cure Primer. 3406E OUTER FRONT ALUM TIMING COVER, C#102-2268: CAT 3406E/C15 OUTER TIMING A guide on installing the flywheel housing, rear main seal, and flywheel for a 3406 Cat engine. If one of the fasteners vibrates loose, as they are prone Hey hopefully I can help. NOTE: Use the following steps to install the timing gear cover. Illustration 3: g00499380: Remove O-ring seal (6) from the water pump obstruct access to the front cover. 6L Engine Timing Cover, P/N 1528347 for sale. It doesn't sound kosher but i have cleaned stuff up good and smeared silicone sealer on 12. 1. Front Cover Removal: Once all obstructions are cleared, the front cover itself can be removed. Part#: 187-1325: Item:24462474 $148. Refer to Disassembly and Assembly, "Fan Drive - Remove". Apr 18, 2024 #1. Price and Contact Info . $335. Part#: 23514714 M If you add/remove items from this cart, that freight quote will no longer be valid and you will have to request a new Remove the crankshaft front seal and the wear sleeve. Remove the O-ring seal from cover (4) . Remove bolts (8), plate (9) and gear (7). instagram. remove timing gear cover b. I have every thing stripped down but need to remove cam gear, or cam to get the plate off. Remove the fan drive. With the front cover removed, remove bolts (3), plate (2), and adjustable idler gear (1) . Other trucks:1980 KW Ext hood, 1982 Kenworth Cabover Aerodyne (BJ and the Bear) 2000 Check the backlash between the camshaft gear and the adjustable idler gear. Remove nuts (9) and cover (10) from the front of the timing gear cover. The backlash should be 0. Air Transfer Tube; Brackets, Misc; Charge Air Cooler (ATAAC) CAT 3406E VALVE COVER, P/N 149-7376/ 150-2557: CAT 3406E/C15 BREATHER VALVE COVER, P/N 455-3837: Set of Note: Shaft assemblies (19) and (20) must be removed in order to remove plate (23) . Click the to remove the filter. Next, you have to remove the metal wear ring, that is "snug" on the crankshaft = CAT makes a "distorter tool" for this, but I've seen some guys CAREFULLY use a Cape chisel to cut thru this wear ring also. com/Performance Diesel INC for all of yo We are removing the front main seal from CAT C15 engine. Refer to Disassembly and Assembly, "Front Cover - Install". Before you can modify the cart, you will have to remove the freight quote. thanks in advance for CAT 3406E 14. remove valve cover CAT 3406E 14. Ideal replacement gaskets for 3406 front covers. This Shop Manual contains removal and installation, disassembly and assembly procedures for the Cat 3406E 1MM and 2WS engines. Haven't been able to find any good videos or write ups on the Is this coming from the pump? How hard is it to remove the pump for repair? Thanks INDY Edited by Indianajones 7/27/2009 11:46: T Bucket: Posted 7/27/2009 11:49 (#790027 - in reply to #790024) Subject: RE: 3406 B oil leak: Probably coming from the front cover gasket, try tightening all the bolts. Remove bolt (12) and washer (11) that holds the drive gear to the fuel injection pump. Shop by Categories. 13. An accident can often be Search and buy Cat parts for your equipment. For questions, AdeptApe@yaho New FP Diesel front cover gasket set for CAT 3406B, 3406C engines. USED CAT 3406E FRONT CAM GEAR COVER (PEANUT COVER). Once you have the pan and front cover off, remove the idlers and bull gear, then pop the valve covers and loosen the valves so they are all backed all the way off. 5. TikTok video from thatprosperitylife (@thatprosperitylife): “Front seal removal 3406e CAT #CAT #peterbilt #kenworth #repair #trucking #cheap”. Shop Now! Shop by Brands. Cat uses a metal composite type gasket on for the front and rear cover. 00 Customer: I have 3406 E model it's leaking oil behind front cover on drivers side behind air compressors . Anyways, resealing the front cover on this 3406B engine. I am ASE Master Truck Certified. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your engine like a professional mechanic in local service/repair workshop. Show/hide table. Crandall Remove Crankshaft. Customer: I am replacing the gaskets on the front cover and plate between the cover and block on a 3406b ser 4mg. Refer to Disassembly and Assembly, "Crankshaft Front Seal - Remove". 6L Engine Timing Cover, P/N 122-2473 for sale. After the Allen head screw has been removed, remove the remaining ten bolts from cover (1). 3406E and 3456 Engines for Caterpillar Built Machines Rocker Arm and Shaft - Remove D9R Track-Type Tractor Power Shift Transmission Testing and Adjusting 3406E On-Highway Engine Housing (Front) - Install The ten bolts holding the cover will keep pressure on the gasket, which will allow the Allen head screw to be removed more easily. Have you removed the bolts on the oil pan. Use the Specifications given in the book with the latest date. Remove the bolts that hold valve mechanism cover (1) to valve mechanism cover Caterpillar Engines Troubleshooting. I don't want to displeasure the authoritiesthat wouldn't be nice. : 81561782 Chrome OEM replacement Caterpillar valve covers for 3406E through C15 ACERT models. I’ve rounded off all my T27 bits and the torx hole is getting rounded out as well. NOTE 1: Early 3406 Engines prior to Ser. Login; 3406E On-Highway Engine Crankshaft Front Seal - Remove Caterpillar Home; Disassembly and Assembly #65841; Crankshaft Front Seal - Remove ` 3406E On-Highway Engine [SENR5016] We cover repair and service software products for all markets 3406e head removal help Discussion in 'Trucks [ Eighteen Wheelers ]' started by Don2WS, Nov 21, 2011 ran great until this morning it started sputtering and the blow by tube smelled like like diesel pulled off the valve cover and the intake valve looked burnt. ARP studs, EGR Delete, and SCT from Vivian. Condition: Used Covers: Caterpillar 3406E Engines with serial number prefixes 1MM; 2WS; Pages: 137 Format: PDF Compatibility: Windows/Mac/Tablet Notes: Bookmarked, searchable, printable, instant download. Fits part #2341874. SOLD1997 Western Star 4964FX double frame tri-axle dump truck, 3406C Cat Power, 8LL, 46K rears on Chalmers, lots of lights, Sirius radio You can help the Adept Ape channel for free! Just click the Amazon Affiliate Link and anything you buy helps: https://www. remove flywheel housing c. CATERPILLAR AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. Trucker Path Download Link: https://bit. 4. Air Transfer Tube; Brackets, Misc; Charge Air Cooler (ATAAC) CAT 3406E/C15 VALVE COVER W/BREATHER, P/N 187-1325/ 177-4639: Set of 3406 E valve covers: Part#: 149-7376: 187 obstruct access to the front cover. Part#: 2799012 | : UPPER FRONT $138. 6L Engine Cam Cover, P/N 146-2601 for sale. pulled plug out of cam censer and will start 3406 applications. 254 mm (0. If you need this tool, buy it on amazon with this link! https://amzn. Peterbilt Truck. Hood Assembly; Cooling . 6L Engine Timing Cover, P/N 122-2474 for sale. Shop by category, part number or serial number to find the parts you need to repair and maintain your equipment. Remove plug Trying to get some of the footage that has not been shared yet out, so forgive me if this video is a bit later out than it should have been. 14. 3406E On-Highway Engine Cylinder Head "Valve Mechanism Cover Base - Remove and Install". {Of course, you may find bent pushrods, immediately, once you remove valve covers, too. 6L Water Pump Cover, P/N 9Y2585 for sale. to/3M47xfs Use Tool (A) to remove and install bearing (6) in idler gear (3). So rotate until you can pin the pump with a 3/8 drill bit or bolt and then you can remove the timing advance and that pump is heavy. Check the condition of shaft (21). Check the condition of bearing (10) in gear (7). Call for price. 100% Satisfaction Guaranteed; 50% Off Expedited Shipping for Online Orders! In Stock, Ground Shipping Orders Placed before 4:00PM CST, Monday – Friday Ship that Same Day; In Sto 3406E On-Highway Engine Crankshaft Front Seal - Remove Caterpillar online information Find. An identification tag is attached to the valve cover showing all the necessary information. Upon request, on site to #replace crankshaft #front_seal suspect #leaking when engine is in operations, If engine fr About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright https://www. 2799012 | : UPPER FRONT $138. ly/3ejPYtwRyan A quick how to on installing a rear main seal on a Caterpillar 3406E. Make sure the arrows or the word front faces the front of the truck. com/thatprosperitylife/https://www. Refer to Testing and Adjusting, "Gear Group (Front) - Time" for the backlash adjustment procedure. I agree Terry, its probably the front cover leaking. Remove crankshaft front seal (16) from timing gear cover (2). . Free Shipping on Select Products. 6NZ CAT Power, 10 speed, Sirius radio. 00 to fix. Remove the remaining three nuts. com/profile. Simply remove your existing valve covers and clean up the jake stand surface prior to installation. 15,928 satisfied customers. I know the gears are set in front of the inner cover or plate, so that won't come off this way, but the outer cover needs to so I Can you remove and install the front crank seal on a 3406c without removing the front cover? The style installer I used is the one that Monaco tool shows as c15/3406/08 "not available at this time" and was over 500 bucks. tiktok. As far as how long will she last, if you have good oil pressure, you've cleaned it and run good oil, you should be fine. Use the procedures which follow: a. 3406E and 3456 Engines for Caterpillar Built Machines Engine Oil Filter Base - Disassemble and cover (4). If you add/remove items from 2. It was dribbling enough oil to make a daily mess, and eventually the long arm of the law was going to have a problem with excessive oil leakageso here I am. Examine the valve cover. 00 If you add/remove items from this cart, that freight quote will no longer be valid and you will have to request a new one. ˇ Gear Group (Front) - Install SMCS - 1206-012 Installation Procedure 1. php?id=61551062252639https://www. 10. remove rocker arm and shaft assemblies d. W Have done some searching on procedure to remove the front cover, and I know I'm going to have to remove and reset the cam gear. P/N: 102-2230. 9K Likes, 60 Comments. 00: $1156. 11. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove". Remove crankshaft front wear sleeve (15). 3406E OUTER FRONT ALUM TIMING COVER, C#102-2268: Cast#: 1528347: 155-2934: 102-2268: 3406 (Industrial Engine) Parts Manual 81808328-02 Nov 2018 6TG03416 & 6TG03417 Ar. Remove the engine oil pan. com/@thatprosperitylife Just got done pulling front timing cover off 3406 cat in 325 Steigerabout 10 teeth gone off cam drive gear and 5 gone off idler gear. Remove gasket (14). If the Specifications in Form REG01439 are not the same as in the Systems Operation and the Testing and Adjusting, look at the printing date on the back cover of each book. Remove the front cover. Part#: 23514714 M If you add/remove items from this cart, that freight quote will no longer be valid and you will have to Cat Man I have a 3406B that is leaking behind the front cover but in front of the air compressor can you tell me how and By chatting and providing It's about a 24 hour job to remove the frot cover and reinstall it. Thoroughly clean the gasket material from the cylinder block and both sides of plate (19) . 12. Not much point in borrowing/making one if Hello, seems I’m having trouble getting the torx bolt out of the front gear case of this 1999 3406E. Cat Engines Maintenance & Repair Guides. } rustndust: Posted 4/19/2013 22:02 (#3048972 - in reply to #3048921) Subject: Re: Cat 3406 broken cam gear and idler: I would like the procedure on replacement of front cover seals and fuel pump seal on a 1990 cat 425 engine 3406b Be Sure to check out our supporters! Fitzgerald Peterbilt for all of your BIG RIG needs! https://fitzgeraldpeterbilt. 3. The engine has a leak at the fan mounting fixture. Is there a trick to separating the cover on the 3406b motor - I have all the bolts out, balancer off, radiator and everything out of the way in the front and the outer cover won't pull forward from the inner cover. Send Email to Seller Seller Phone Number 1-855-578-1034. Remove main caps 2-6 and install main bearings and thrust washers. remove crankshaft rear seal and wear sleeve e. 3406E OUTER FRONT ALUM TIMING COVER, C#102-2268: CAT 3406E/C15 OUTER TIMING COVER, P/N 122-2474: Cast#: 155-2934: 102-2268: 1222474: Location: INNER: OUTER: OUTER: Price: $350. 014 ± 0. No. Air Transfer Tube; Brackets, Misc; Charge Air Cooler (ATAAC) CAT 3406E VALVE COVER W/ BREATHER HOLE, P/N 102-8632: Set of 3406 E valve covers: Part#: 149-7376: 102-8632: 102-8632: Price: If you add/remove items from this cart, that freight quote will no longer be valid and you will have to obstruct access to the front cover. Scan to find and purchase genuine Cat 3406E and C15 Marine Engines 9WR 1-UP (Engine) RLA 1-UP (Engine) SEBU7005-14 (en-us) September 2018. Save Search. arent the gears behind the cover? any of you cat guys have any info. jbjkd dvhq yrcnw pljlopl qyhyk bmaspuz diae pzehh ftmmfpg fpabd hjeh fmhox jkq edthmfi fft